01 PROFESSIONAL SKILLS
MY KNOWLEDGE LEVEL IN EACH ASPECT OF ENGINEERING
ORGANIZATIONAL LEADERSHIP & TEAMWORK
95%
MICROSOFT OFFICE SUITE - DOCUMENTATION/PRESENTATION
90%
PLM SOFTWARE - ORACLE AGILE, CAMSTAR MES
90%
CAD MODELING ON SOLIDWORKS AND SIEMENS NX
85%
MECHANICAL DRAFTING
85%
DATA ANALYSIS - MICROSOFT EXCEL, R, SQL, VBA
80%
STRUCTURAL, THERMAL, AND CFD ANALYSIS ON ANSYS AND SOLIDWORKS
DESIGN OPTIMIZATION AND DESIGN SUSTAINABILITY
RCA, FMEA, VALIDATION PLANS, IQ/OQ/PQ
75%
75%
70%
FAYAZ ZAMAN
MECHANICAL & MANUFACTURING ENGINEER
M.Sc. Engineering Management
FZ
Goal-oriented Engineering Management graduate student at UMass Amherst, with a background in Mechanical and Manufacturing Engineering and 3 years of industry experience. Proficient in using CAD packages, data analysis software, and PLM and project tracking tools. Excellent interpersonal skills leading to successful collaboration with project teams, multiple stakeholders, and organizations.
02 PORTFOLIO
A SHOWCASE OF MY PROJECTS. SEE MORE >
03 PROFESSIONAL EXPERIENCE
January, 2025 - June, 2025
Lightforce Orthodontics
Process Engineering Intern
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Testing various production parameters to analyze root-cause of failure modes and improve process capability of 3D-printed dental products.
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Creating work instructions, checklists, printed reference guides, and installing workflows to improve process control and reduce defect rates.
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Performing Gage R&R and OQ on optical inspection machines, along with automating measurement workflows.
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Performing OQ, validation, and calibration of combi furnaces for uniform sintering in all production parts, reducing yellow part rates.
May, 2023 - August, 2023
Trelleborg Sealing Solutions
Process Engineering Intern
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Providing technical support to machine operators and engineers with manufacturing airframe seals and diaphragms.
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Troubleshooting and improving processes to reduce cost and scrap rates through continuous improvement and lean manufacturing techniques. Reduced scrap rate of material by 20% by nesting them in stagger pattern for CNC cutter.
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Restarted IIOT implementation in manufacturing processes to aggregate data and analyze OEE metrics and KPIs.
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Designed, developed and sourced mold tools, cut and trim fixtures, templates, and procured various manufacturing equipment.
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Optimized equipment operation (CNC cutter) and generated capital request for a forklift stacker to improve throughput.
September, 2018 - May, 2020
NJIT Makerspace
Student Assistant
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Assisted students and faculty members present at the Makerspace with using 3D-printers, CNCs, lathes, waterjet cutters, drill presses, and various hand tools.
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Operated and calibrated machinery, equipment, tools and coordinated workflow at the Makerspace
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Ensured adherence to safety policies, led tours, conducted training modules, and organized events
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Developed management systems and procedures – produced SOP guidelines, purchase orders, designed and assembled safety enclosures, turnstiles, RFID access systems, etc.
January, 2024 - June, 2024
ZOLL Medical Corporation
Manufacturing Engineering Co-Op
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Created ECOs and ECRs, updated work instructions and pFMEAs, designed production fixtures and assembly tools.
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Used cGMP processes and performed root cause investigations to improve efficiency of Class III medical device (AED) assembly lines.
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Developed RFID asset tracking implementation plan in multiple project phases through assembly lines, FG intake and shipping area.
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Generated validation plans and validation reports for an ultrasonic welder and multiple assembly fixtures along with IQ, OQ, PQ, produced engineering memos, and updated process flowcharts.
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Contributed to the label standardization process in Robar to reduce errors in label creation.
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Improved quality control by investigating cosmetic damages on non-conforming units and produced heat-map to resolve root-causes.
January, 2021 - April, 2022
Teton Electronics Inc.
Engineer I, Systems
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Developed the mechanical design of IoT products and operated FEA simulations to ensure structural integrity
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Performed functional and reliability tests, product design optimization processes, and materials safety research
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Coordinated with Embedded Systems engineers on 2 team-based projects – Smart Bath Scale and Smart Toy Train
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Collaborated with manufacturing companies for prototyping, injection-molding, and machining processes
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Sourced components from vendors and optimized cost of goods for assembly and production
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Generated BOM, SOP for machines, product specification sheets, test reports, FMEA reports, assembly flowcharts for mass production, and packaging solutions.
September, 2018 - July, 2019
NJIT Department of Environmental Health and Safety
Student Administrator
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Inspected on-campus labs for possible safety violations and reported to lab managers
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Conducted safety trainings for new lab/research assistants
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Catalogued all chemicals present on campus and submitted data for annual Right to Know survey
